High-Output LED Modules with Batwing Optics

Product Summary

Our high-output LED modules are engineered specifically for deep sign cabinets, large-format channel letters, and architectural light boxes. Featuring advanced secondary optic lenses, these modules deliver superior, uniform light distribution, eliminating hot spots and allowing for wider row spacing, which reduces overall module count and power consumption in large-scale illuminated signage.

Technical Specifications

• Diode Technology: Commercial-grade SMD 5050 (Surface Mount Device) LED chips tightly binned for color consistency (MacAdam Ellipse 3-step).
• Optical Lens: Injection-molded 170° “Batwing” optic lens. This wide-angle diffusion technology throws light laterally across the sign face, rather than directly forward, ensuring perfectly even illumination in cabinets as shallow as 3″ (76mm) or as deep as 12″ (300mm).
• Luminous Efficacy: >110 Lumens per Watt (lm/W), ensuring maximum brightness with minimal thermal output.
• Color Temperature (CCT): Available in 3000K, 4000K, 5000K, 6500K (Standard Daylight), and 7100K (Crisp White). Minimum Color Rendering Index (CRI) of 80+.
• Ingress Protection: IP68 certified. Modules are fully ultrasonically welded and over-molded with a highly resilient thermal polymer, making them entirely dust-tight and submersible in water, ideal for extreme exterior weather conditions.
• Power Requirements: Constant voltage 24V DC input. The 24V system minimizes voltage drop over long runs compared to standard 12V systems, ensuring the first module and the last module in the series emit the exact same lumen output.
• Energy Consumption: 1.2W per module.
• Expected LED Lifespan: 50,000+ continuous hours (L70 rating).
• Certifications: UL Recognized Component (SAM Manual Listed), CE, RoHS compliant.

Mounting & Installation Data

• Fastening: Each module is equipped with heavy-duty 3M VHB (Very High Bond) double-sided foam tape on the reverse side for rapid initial placement.
• Mechanical Securing: Integrated mounting tabs feature pre-drilled holes for permanent mechanical fastening using #6 self-tapping sheet metal screws.
• Wiring: Pre-wired in strings of 50 modules utilizing 18 AWG tinned copper wire, resistant to UV degradation and extreme temperature fluctuations.

Maintenance & Operating Environment

Rated for extreme outdoor and indoor environments. The ambient operating temperature range is -40°F to 140°F (-40°C to 60°C). The completely sealed design requires zero internal maintenance. To ensure longevity, the associated Class 2 LED power supplies must be installed in a well-ventilated enclosure to prevent thermal overloading.